Cotton Tess – Table top classic Tesla coil

Cotton Tess
Apart from the looks, Cotton Tess is a fairly traditional tesla coil.
A 6kv 20mA NST powers the coil. The output of the NST is fed through two 10T ferrite torrid filters into a copper tube type multiple spark gap. 3 Gaps are used giving a spark gap of around 3mm.
Across the primary is an MMC type capacitor made from twenty five 0.1uf 440Vac rated capacitors in series, with 10M spreader resistors across each capacitor.
The Primary coil is wound from 2.5mm copper wire super glued onto an acrylic framework, A crock clip allows the tap to be varied.
The Secondary is wound with 0.25mm diameter enamelled wire on an old industrial cotton reel and has 950 turns.
The top load is a 1.5" diameter brass doorknob, with the lacquer removed and re-polished. The whole lot resonates at around 750Khz and gives 4-5" streamers and arcs up to 8".
It was built in around 48 Hours (after sourcing all the components) and pretty much worked first time.

Improvements :- I need to re-lacquer the secondary, I’m getting coil to coil strikes & a noticeable corona. (Done)
Also the spark gap needs rebuilding after the MDF base tracked over at the Derby Teslathon. (Done)
And I could do with doubling the size of the MMC as the rest of the coil will now take bigger bangs, but a couple of places are out of stock of the caps I need...


Inside Cotton Tess, showing NST, Old Spark Gap, Rf Filter & MMC
New fan blown spark gap for fitting inside cotton tess