VDG Topload Manufacture

1MV Van De Graff project

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The Topload is made from a pair of 320mm diameter stainless steel serving bowls from Ikea (BLANDA BLANK)

These wore then drilled around the perimeter to allow them to be bolted to metal sheets.

 

 

 

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The two bowls need to be separated to allow the VDG frame to sit in between them. I joined them with 300mm x 200mm aluminium sheets these were then epoxied and bolted together.

 

 

 

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When the epoxy had dried I removed all of the bolts. Unfortunately due to my terrible metalwork, this left a very uneven middle section.

 

 

 

1405457688142This was filled and smoothed first with a layer of cloth and glue

 

 

 

 

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And then with plaster and glue, followed with a fine filler

 

 

 

20150124_210646The top load on a trial fit, before final finishing.,